We have separate production halls in order to produce 3 separate products simultaneously
Production Area = 301 sq. meter
On approval, materials are transferred to the approved area and rejected materials moved to the secure rejected area. Materials are accepted from an approved supplier. The controlled list of approved suppliers is available in the store’s department. Dispensing of material is a controlled operation carried out by stores & production department. Materials are issued by the store’s department on receipt of requisition from the production department.
Line Clearance procedures are followed for manufacturing operations. The identity of material at the processing stage is identified by the status label. The dispensed raw material is processed as per instructions defined in MFR. MFR includes the steps to be followed for proceeding to manufacture the material.
In-process controls are carried out as per the frequency & procedure defined in BMR / BPR / BMPR. These operations are controlled by a production officer. In-process samples are checked by QC prior to blending and/or packing operation.
Finished products are tested and approved by QC. After approval from QC & authorization from QA, the finished product is transferred to the finished goods area.
Control of non-conforming products: As per SOP if the material is not conforming to the required specifications, then OOS is performed and if still does not passes then it is rejected and kept under a secured rejected area. The rejected raw material is sent back to the supplier & rejected packing material is also sent back to the supplier. If the finished product is not conforming to the specification then QA investigates the problem and it is discussed with the technical team for action. Reprocessing & reworking will be considered if there is a need & technically justified. Details of OOS and/or any CAPA is recorded.